Kydex Projects

by Woodsbum

This past weekend I finally got a chance to bust out the Kydex equipment I purchased last fall. There were several projects that I had to work on that had become fairly time sensitive. Two of which were IWB knife sheaths for Gunguy that would be more ergonomic and fit his needs better. Considering that this was really the first true project in Kydex, I had quite a learning curve to overcome. Luckily, Kydex is quite forgiving for if you screw it up you can quickly reheat and erase 99% of the evidence.

This is a great example of erasing the evidence.

Reheating a bad form

If you look closely, you can see the Kydex starting to open back up toward the back of the oven. This plastic is actually quite amazing. It has a memory so heating up a previously formed item will literally leave you with a flat pieces of plastic after it heats back up. Admittedly, I reformed several things just to be able to watch it unfold and return to its previous shape. I have no idea what it does to the actual plastic itself, but I can assure you that the shaping properties of this stuff is very amusing.

Once I got the Kydex hot, I used these homemade presses to squeeze the plastic and form it to the knife. As you can see, this is eventually going to wear out and need to be replaced. I do like the design of the locking mechanism. Again, it was made by someone else, but whoever did build these forms really had a good eye for fabrication. I can see myself just replacing the foam when it breaks down rather than buying or making new.

Homemade Kydex press

One of the projects I had to do was for my daughter. When her deployment orders were cut I contacted a very talented knife maker to build her a combat/utility knife to take with her. I also contacted a sheath builder to make her a Kydex sheath that would clip onto her MOLLE gear. The knife is incredible, but the $100 I paid for the sheath was a bust. It not only didn’t hold up, but it broke during a ruck march. When I contacted the sheath maker about it he said that he would repair it, but it would cost me if he had to rebuild it. Once I got the knife back from my daughter and was preparing to send everything back to him to be redone, he suddenly pulled a Keyser Soze and disappeared on me. Needless to say, I will be much more careful about having custom pieces built unless I know the maker’s work. Very unfortunate because I have had a lot of custom work done in the past.

Here is the sheath I build for the daughter’s knife. I still have to do the final sand and polish, but I think it came out fairly decent.

Kydex sheath for Turley Knife

Here are a couple of the knife sheathes I made for Gunguy. I still have to do the final sand and polish for his as well, but wanted him to see them before I did. I didn’t want to do all the finish work on something just to have to redo it because it didn’t come out quite right. Notice how he wanted the grommets on the spine side of the knife? This was so he could comfortably put this inside his waistband and still get to the handle without cutting himself. Most of the loops and straps will get in the way of drawing the knife if they are on the cutting edge side.

Sheath for Izula

Here is the other one.

Sheath for Spyderco

See how I formed it “backwards” so that he could use the grommets to strap on different loops and fasteners? I also made him an adapter for his stock Izula sheath that moves the IWB loop to the other side of the sheath and thus more out of the way.

Izula loop relocation adapter

All said and done, this was actually a fun day in the garage. I will be building other gear out of Kydex as time goes on. Not sure what will be next, but I can assure you that it will be fun!

D Version Hammer Spring

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by Woodsbum

The last real upgrade I had pending on my 92 Beretta was upgrading the hammer spring. I grabbed a factory Beretta D version hammer spring from Brownells for less than $10.

Originally, I was told that this was the primary upgrade needed to drop both the DA and SA trigger weight from 12 lbs for DA and 6.5 for SA to a reasonable level. I do not have any of those spiffy trigger weight things, but I can tell you that the stock trigger pull of the 92 I have was a bit on the ridiculous side. This upgrade was quite welcome.

The process is actually pretty easy. All you have to do is remove the pin near the lanyard loop to drop the plug and spring out of the handle. Just make sure you are careful during the process so you don’t end up shooting the lanyard loop plug across the room. If you use a 5/16 punch to do this, just keep the punch in and the pin still set in the frame on the opposite side. After you swap out the spring you can easily hit the roll pin while compressing the spring to get the plug set back into place. The longest part of the whole process was taking off the grips, so it is really quite easy.

Here is a picture to show the difference between the longer, stock spring and the shorter, D version.

D Version and Stock Hammer Springs

It really isn’t that much shorter, but it definitely does cut a couple coils off from stock size.

After I installed the spring and did a few test pulls on the trigger it is really easy to see how nice this upgrade is. Of course this raised a question as to why the stiffer springs were even installed to begin with. When asking Gunguy, I found out something quite interesting about this. I guess this spring is needed if you are shooting NATO 9 mm rounds due to the hotter round and tougher primer. The fact that I use factory US or hand loaded rounds would negate the need for this heavier hammer spring and thus make it much more pleasant an experience in firing with the lighter hammer spring. This does make sense, especially since Beretta is from Europe and sells a lot of pistols to military and LEO.

Now that I have completed all my upgrades to my 92a1, I will start on modifying and upgrade a different firearm. The next project will probably be ripping apart my 1911 and polishing up all the trigger parts to lighten and smooth out the pull.

This is how my Beretta looks in it’s final stage of upgrades and modifications. I will be doing a range report after I take it out next weekend.

Final Configuration

The Jakarta Pandemic Book Review

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by Gunguy

The Jakarta Pandemic by Steven Konkoly is a fantastic Post Apocalyptic novel and I would rate this as one of my favorites. A new strain of the H1 influenza virus starts spreading like wildfire across the globe with the death toll building at an alarming rate. Alex the contemporary upper-middle-class american protagonist, his wife Kate and their two young children live in a four-bedroom, two-and-a-half bath colonial-style home of recent vintage in a subdivision in southern Maine full of doctors and lawyers and business executives.

The story follows Alex: a pharmaceutical sales rep who loves his wife and kids and who is slightly disgusted with his job. So far, so normal. Alex, however, is also ex-military with some guns and lots of supplies in the basement and just enough salt to co-opt his employer’s flu vaccine samples for those in need when the pandemic hits Maine. We’ve all dreamed of the perfect exit from a demeaning job and Alex’s coup de grace does not disappoint. What follows is a fascinating account of the disintegration of a suburban neighborhood as a deadly influenza descends. Lack of food and water quickly become more threatening than the virus itself. The scenes of denial and desperation among Alex and Kate’s neighbors are particularly well done, and the build-up to the inevitable deadly show-down is intense and absorbing.

The author did his homework on both the influenza virus’s history and what it take to be prepared for long term emergency situations. While the Jakarta Pandemic can be deadly serious, it also can make you laugh with the banter between husband and wife and the ribbing between good friends. There are thrillers out there from more well known authors for three times this price and they don’t come close to the story telling here.

If you are not a prepper or for that matter even if you are, pay attention as you may learn a few things in this book that could help you make the best of an emergency situation. You cannot go wrong buying this book. I cannot wait to read the next installment of this story: The Perseid Collapse.

The Jakarta Pandemic

Miner’s Lettuce

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by Woodsbum

As a way to introduce more foraging subjects into my site, I give to you: Miner’s Lettuce. Miner’s lettuce is also known as claytonia perfoliata and is a single green leaf coming from a disproportionate stalk. It looks like this in summer:

or this in spring or fall:

It is best harvested in spring or fall, but if you need some nutrients it is perfectly fine to be eaten during the summer months as well. It does taste a bit “tinny” compared to spring or fall, however. This might just be my taste bud’s opinion because I have heard other people deny that they had the same experience.

This plant is actually quite nutritious and will supplement your diet quite nicely. From what I have been told, many people actually grow and harvest it at home in their own gardens. I will admit that it does go nicely with a “spring mix” salad and a few croûtons.

Here is a great video about miner’s lettuce that gives you about any info you could ever want on the subject.

Have some fun and see if you can find any on your next outing. It is always fun to reach over and start eating things as you walk by if for no other reason that to freak out your hiking partners.

Beretta 92 Hammer Swap

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by Woodsbum

My Beretta 92a1 has been getting some upgrades over the last few weeks. The newest is a hammer upgrade to the Elite II Beretta factory hammer. I have also ordered a Beretta D Version Hammer Spring and a couple Wolff Springs upgrades that have not come in the mail yet. Here is the hammer upgrade.

The stock hammer looks like this:

Stock Beretta 92 Hammer

As you can see, it is a solid hammer with nothing really that special about it. The Elite II is a skeletonized hammer that is designed to speed up the cycle during shooting. When coupled with the other upgrades I am doing this should make this fire like a completely different pistol. The video I used to install this trigger is below:

The hardest part is driving out the pin used to hold the lanyard loop piece in the handle. You almost need a fourth and fifth hand to get it out without scratching things up. Then again, you almost need 5 or 6 additional hands to get the safety lever upgraded as well. This means that you should be used to the hassle by now.

I think the entire upgrade for the hammer took about 5 minutes. It was really easy, other than that stupid roll pin and not having enough hands to properly get the pin out. This is what the pistol looks like with the new hammer. You can also see two other things in this picture. One is the upgraded safety lever and the other are the two scratches I put in my slide during the safety lever upgrade. Ooops……

Installed Elite II Hammer

The actual mass of the hammer is much less in this skeletonized version. When I swap out the trigger spring later this week/early next week I also picked up a buffer pad that is designed to help with the way that the slide hits the frame during cycle. It isn’t much more than a felt pad (from the description), but it is supposed to help a lot and assist you with getting back on target after firing.

Here are the two hammers side by side so you can see the difference in mass. Unfortunately, I installed the new one before I thought about taking a picture. You can see the difference quite easily, though.

Factory and Elite II Hammer

There will be a few more things that I am upgrading before I get a chance to do a range report, but I will keep everyone up to date as these changes are made. I really can’t wait to see how well it performs once all this work is complete.